SEEPEX is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the subsequent generation of pumps. The industry leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade honest for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as soon as once more demonstrates its market management in the area of intelligent and innovative solutions.
The same applies to the other commerce fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only certainly one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital products and services with ambition and keenness. The pump producer combines its digital options with the traditional pump enterprise to provide its clients more time for the essentials, scale back prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, international commerce visitors will experience the premiere of a fully automated solution with built-in Industry four.0 options. The current premium mannequin range SCT AutoAdjust provides revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. are now a thing of the previous when it comes to upkeep. One click on from a remote location and the stator is again in top shape. The vary, which was developed on the basis of buyer necessities, makes upkeep work much easier and due to this fact helps to avoid wasting time and costs. Retensioning ensures fixed pumping capability and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and maintenance times are decreased to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are additionally significantly decreased. เกจวัดแรงดันเครื่องกรองน้ำ is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that upkeep could be simply carried out by one particular person. Suction or pressure traces no longer have to be removed. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate price is lowered because of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the management room by way of analogue sign strains or digitally by way of various fieldbus systems. Quick access on web site at the pump could be achieved via a management panel or via Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected information is saved reliably and securely in the cloud. The real-time information from the monitoring service present feedback on put on and tear or point out that spare elements are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the operating and maintenance directions based mostly on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to enable predictive maintenance forecasting and identification of abnormal conditions. By combining different sensor information, guidelines may be created to trigger alarms. For example, a reduced circulate rate at increased pump pace in comparability with the pump’s particular person calibration curve would indicate pump wear. This implies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump information additionally allows SEEPEX to make more correct life cycle predictions for every pump kind based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system answer that combines some great advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this different to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the form of a package unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be linked to the Connected Services of SEEPEX as an enlargement.
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