Festo’s solution helps achieve a twenty-fold increase in production

A twenty-fold enhance in production was the objective of the Croatian car cosmetics company Alfa Car. To achieve this, the complete production cycle, housed in a new manufacturing plant, was automated. Festo equipped a complete solution for greater than 200 process valves – including project administration.
เกจวัดแรงดันคือ of totally different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automobile cosmetic products. This requires complex process automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken a giant step into the long run: whereas building a model new production plant, the entire manufacturing cycle was absolutely automated, from the uncooked supplies to the bottling line for the completed merchandise. One point of focus was the seamless automation of the method valves.
A number of completely different substances are saved, transported, blended and bottled in the production plant.
Customised full answer
To tackle the challenge, the company labored together with the system integrator Arp Lučko and Festo. It would be Festo’s role to challenge handle the automation of the process valves. To ensure quick integration into the new system and maximum reliability in the future manufacturing course of, customised full options had been equipped that cover the whole range, from the method valve models to the valve terminals. When selecting the required parts, explicit consideration had to be paid to the potentially explosive surroundings.
เกจวัดแรงดันไฮดรอลิค counts
The communication between a lot of different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a reliable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers can be fully automated in this way. Using a single source for the ball valve resolution took the pressure off both Alfa Car and Arp Lučko when it got here to designing and installing the new system. The extensive coordination of the various process valve suppliers, which Festo dealt with as a part of its challenge administration temporary, also made the challenge easier.
Automated process valves guarantee reliable distribution of the substances within the various process steps.

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