Festo’s resolution helps obtain a twenty-fold improve in production

A twenty-fold improve in manufacturing was the aim of the Croatian automobile cosmetics firm Alfa Car. To achieve this, the whole manufacturing cycle, housed in a brand new manufacturing plant, was automated. เกจวัดแรงดันน้ำ4หุน provided an entire answer for greater than 200 process valves – including challenge management.
A variety of different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of car cosmetic merchandise. This requires advanced process automation solutions. The Croatian automotive cosmetics firm Alfa Car has taken a big step into the future: whereas building a model new production plant, the entire manufacturing cycle was totally automated, from the raw supplies to the bottling line for the completed merchandise. One level of focus was the seamless automation of the method valves.
A number of totally different substances are stored, transported, blended and bottled in the production plant.
Customised full answer
To handle the challenge, the corporate worked together with the system integrator Arp Lučko and Festo. It can be Festo’s function to challenge manage the automation of the process valves. To ensure quick integration into the new system and maximum reliability in the future manufacturing course of, customised full solutions have been supplied that cowl the complete vary, from the method valve items to the valve terminals. When selecting the necessary parts, explicit attention needed to be paid to the possibly explosive environment.
Reliability counts
The communication between a giant number of totally different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a reliable answer with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be totally automated in this means. Using a single supply for the ball valve answer took the stress off both Alfa Car and Arp Lučko when it got here to designing and putting in the new system. The intensive coordination of the various course of valve suppliers, which Festo handled as a half of its challenge administration brief, additionally made the challenge easier.
Automated process valves guarantee dependable distribution of the substances within the numerous course of steps.

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