Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. เกจปรับแรงดันแก๊ส – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, high temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this venture, the client wanted to increase water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump could not be able to ship this requirement. Nozzle loads have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing box and affected operational efficiency. There had also been no maintenance interventions for decades – however the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh situations and with no common maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the desired improvement in performance, saving the customer the fee and lost production time that might be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to verify that the nozzle masses would stand up to the desired temperature enhance. As a end result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump improve. It has not solely achieved the specified manufacturing increase for the client, but in addition supplied a more sustainable and cost-effective solution than whole pump substitute. Using trendy engineering and evaluation, we have been able to give the existing pump a brand new lease of life and ensure it will continue to carry out properly for a lot of extra years.”
Share

Leave a Comment