Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high stress, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the client wanted to extend water temperatures from 90° C to 140° C. However, there were considerations that the existing pump might not be in a position to deliver this requirement. Nozzle hundreds were a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is considered one of a number of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational efficiency. There had also been no upkeep interventions for decades – but the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh situations and with no regular upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in performance, saving the shopper the cost and misplaced production time that can be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to verify that the nozzle hundreds would face up to the specified temperature improve. As a result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump improve. เครื่องมือที่ใช้ในการวัดความดัน has not only achieved the desired manufacturing improve for the client, but additionally supplied a extra sustainable and cost-effective solution than complete pump substitute. Using trendy engineering and evaluation, we have been in a position to give the present pump a model new lease of life and guarantee it’ll continue to perform well for a lot of extra years.”
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