Celeros Flow Technology injects new life into forty 12 months outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high pressure, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this challenge, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there have been concerns that the present pump could not be able to ship this requirement. Nozzle masses have been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is certainly one of a number of heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to operate in such harsh conditions and with no regular maintenance over such a protracted time period. เกจวัดแรงดันแก๊สหุงต้ม , it gave us confidence that a thorough overhaul might obtain the specified enchancment in efficiency, saving the shopper the cost and misplaced production time that might be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to substantiate that the nozzle hundreds would stand up to the desired temperature increase. As a end result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are actually pleased with the end result of the SAGD pump improve. It has not solely achieved the specified manufacturing increase for the shopper, but also offered a more sustainable and cost-effective answer than whole pump substitute. Using trendy engineering and evaluation, we have been in a position to give the prevailing pump a brand new lease of life and guarantee it’s going to proceed to carry out well for so much of more years.”
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