Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive strain, high temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this project, the customer needed to increase water temperatures from 90° C to 140° C. However, there have been issues that the present pump could not be succesful of deliver this requirement. Nozzle masses have been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been no upkeep interventions for many years – however the pump had by no means really failed.
เกจวัดแรงอัดกระบอกสูบ , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh situations and with no regular upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in efficiency, saving the shopper the fee and misplaced production time that can be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to verify that the nozzle hundreds would stand up to the specified temperature increase. As เพรสเชอร์เกจnuovafima , the pump is now able to delivering steam on the greater temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the finish result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing increase for the shopper, but also provided a extra sustainable and cost-effective resolution than whole pump substitute. Using trendy engineering and analysis, we now have been in a place to give the present pump a brand new lease of life and guarantee it will proceed to carry out well for so much of more years.”
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