Celeros Flow Technology injects new life into forty 12 months old SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was more than forty years old and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high stress, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there have been concerns that the prevailing pump may not be capable of ship this requirement. Nozzle masses had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for decades – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to function in such harsh conditions and with no common upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul could obtain the specified improvement in performance, saving the shopper the cost and lost production time that can be related to sourcing and installing a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to confirm that the nozzle masses would stand up to the specified temperature enhance. As a result, the pump is now able to delivering steam on the higher temperatures required. เกจวัดแรงกด ensure it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the outcome of the SAGD pump improve. It has not solely achieved the specified production improve for the shopper, but additionally offered a extra sustainable and cost-effective resolution than whole pump alternative. Using trendy engineering and evaluation, we now have been in a position to give the present pump a brand new lease of life and guarantee it’ll proceed to carry out properly for so much of extra years.”
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