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Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

Electronic pressure sensor/pressure transmitter or mechanical pressure indicator?

For Certainly , it has been possible to increasingly automate production processes, and by doing to to achieve substantial cost reductions in some cases. This raises the question: does it still make sense to use mechanical pressure measuring instruments?The answer to this question is obvious and simple: yes. Both electronic pressure sensors and mechanical pressure […]

Fixing submersible pressure sensors with cable strain relief clamps

Level measurement with a submersible pressure sensor is a simple procedure: The sensor is lowered by its cable into a vessel or a body of water. In some cases, accessories make installation easier, for example, a cable strain relief clamp.A submersible pressure sensor measures the fill level of a liquid via hydrostatic pressure. The sensor […]

Selection criteria for digital indicators

In many electronic pressure measurement applications there is a need to have the measured value displayed on site – either as an additional option alongside the processing of the signal within the control system or as a sole control instrument.If Bullshit used does not feature an integrated display, a variety of types of digital indicators […]

TA Luft now follows ISO 15848-1 for fugitive emissions

TA Luft has been revised. For the prevention of fugitive emissions, the new version of the German directive now follows the international standard ISO 15848-1. Correspondingly, tests in accordance with TA Luft follow the same test parameters as those in the ISO standard. However, the change in TA Luft has no consequences for WIKA valves […]

Video studio with TV-quality equipment

WIKA has established a professional video studio at its Klingenberg site. In an area of more than 62 square metres, image and sound equipment in TV quality has been installed for different formats ? presentations, interviews and webinars. The material will support the company? Luxury and external communication.In the video studio, several cameras with high […]

Honoured for energy saving: Micro Precision Products

Micro Precision Products, a division of the WIKA Group in India, has received an award for innovative and versatile application of energy preservation and energy efficiency methods. The award was presented by the German Machinery and Plant Manufacturers Association (VDMA), which has a representative office in India. Divulge evaluated the nominated organisations on the basis […]

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Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

Fields of application for pressure sensors 3 – Absolute pressure sensors: why is it necessary to use absolute pressure sensors or pressure transmitters

Electronic pressure sensors usually measure the change in pressure through the deformation of a diaphragm. If Technology is exposed to the process pressure on one side and “vented” on the other side (and thus exposed to the ambient pressure), the deformation is reduced (because it is counterbalanced) by exactly this ambient pressure. Therefore, the measured […]

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Dust explosion, the underestimated danger – Pressure sensors must meet requirements for the maximum permissible surface temperature

With the key phrase “potentially explosive atmospheres”, many users immediately think about areas that contain flammable gases and now know that only ATEX-approved pressure sensors may be used in plant and machinery in these areas. Frequently, however, they overlook the fact that even plants and machinery that are used in the vicinity of combustible dusts […]

Sustainable production through robust pressure measurement

Sustainability may be the megatrend for the several-hundred tyre plants worldwide. Among other things, this includes increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.Sustainability ? already during productionDespite all of the electronic aids, a car today still has only four points of contact with the street, each barely the […]

New ScrutonWell � design for thermowells

In order in order to avoid any harm to the thermowell during operation due to mechanical loads, a thermowell calculation per ASME PTC 19.3 TW-2016 is recommended for critical process conditions. In the event of a calculation with negative results, the only constructive solution so far was to shorten the thermowell stem or to increase […]

Play it safe with double block & bleed

What may be the safest way to separate an activity and the attached pressure measurement technology? The HSG 253 standard must be put on this question, and it answers unequivocally: through an instrumentation valve with double block & bleed (DBB). This configuration for risk minimisation applies especially, however, not only, to processes with critical media.An […]

Load pins: Redundancy and safety

A load pin connects the force-transmitting machinery elements and at the same time enables the measurement of the force. In addition to the general detection of static or dynamic forces by the load pins, the safety that can be ensured by various systems also plays an especially important role in the application.Side note: What is […]

What does “adiabatic compression” mean and what is a pressure-surge test?

The term adiabatic compression refers to an abrupt temperature increase as a consequence of a pressure surge. Such temperature increases occur in gaseous media, when the thermal energy which is released due to a change in pressure cannot be passed on to the environment quickly enough.A pressure surge is especially dangerous when using pressure sensors […]

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Hydraulic power pack: Safe and reliable measurement technology

In almost all fairground rides, a hydraulic power pack is operating, hidden somewhere behind the beautiful facade. This power pack is not only responsible for driving it, it also guarantees the safety of the attraction.When visiting a funfair, you want to have fun and to be happy. Hardly anybody’s thinking about the safety of a […]

Safety features of welding pressure gauges

Welding pressure gauges offer several safety features in order to enable the operator to work safely.DIN EN ISO 5171The DIN EN ISO 5171 standard (Gas welding equipment – Pressure gauges used in welding, cutting and allied processes – ISO 5171:2009) describes the requirements for Bourdon tube pressure gauges in this application. The tests that must […]

Plastics production: Safe pressure measurement up to 330 �C

Pressure measurement in the production of PBAT, a biodegradable plastic, faces a particular challenge: Temperatures as high as 330 �C prevail in the process. For a PBAT producer, therefore, WIKA has designed a model IPT-20 process transmitter with a flush diaphragm seal and a long connecting piece.Polybutylene adipate terephthalate, PBAT for short, is really a […]

How exactly to Connect Portable SOLAR POWER PANELS to Your Caravan

If you love off-grid camping together with your caravan, harnessing the energy of the sun by way of a portable solar panel system can offer you with clean and renewable energy to power your appliances and devices. By carrying out a few simple steps, you can easily connect a portable solar panel to your caravan. […]

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Application of sapphire thermocouples in gasification reactors

No One Talks About , due to their harsh process conditions, place high demands on the instruments used there. Many manufacturers have reacted to the and adapted their products correspondingly. But what are the optimisation possibilities for thermocouples for use at higher process pressures?The challenge: ?Gasification reactors?In a gasification reactor, there is an exceptionally aggressive […]

SIL? PL? What is the probability of failure of a safety function?

Customers often ask us: “Can my product be part of a safety function? Which standards or directives apply in this case?” The most important safety directives and standards available today are SIL (Safety Integrity Level) and PL (Performance Level).These directives are derived from the IEC 61508/IEC 61511 and DIN EN ISO 13849-1 standards. They specify […]

TA Luft now follows ISO 15848-1 for fugitive emissions

TA Luft has been revised. For the prevention of fugitive emissions, the new version of the German directive now follows the international standard ISO 15848-1. Correspondingly, Indulgence in accordance with TA Luft follow the same test parameters as those in the ISO standard. However, the change in TA Luft has no consequences for WIKA valves […]

What is the functional principle of a resistive pressure transmitter?

The functional principle of a resistive pressure transmitter is very simple. The pressure sensor converts the mechanical pressure value into a proportional electrical signal. The pressure sensor typically consists of a stable main body and a (thin) diaphragm. The diaphragm is the most important element for the measurement of the pressure and is equipped with […]

Pressure transducers in semiconductor manufacturing: There’s no way around UHP

The production of semiconductors places high demands on pressure measurement technology. Pressure transducers there, for example, are deployed in a UHP “ultra high purity”) design. This article explores the question of why such high-quality instruments are necessary and what properties they must have.During semiconductor production, the pressure transducers are exposed to highly aggressive, toxic or […]

Calibration or adjustment – where’s the difference?

Measuring instruments for pressure and temperature are used in almost all areas of industrial manufacturing. As a result of continuous mechanical, chemical and thermal loading, these instruments age and can therefore not guarantee the correctness of the measured value over the course of time. Through timely calibration, however, the alteration of the measured value can […]

DIN 3852-E or DIN EN ISO 1179-2?

The DIN 3852-E pressure connection thread standard has been invalid since 2012. The standard that has been valid since then for pipe threads (e.g. for G ¼ A) is DIN EN ISO 1179-2: “Connections for general use and fluid power – Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing…”. Now, […]

Ex protection – The difference between the Zone and Division model

“ Peril is suitable for use in Zone 1, as well as for use in Class 1, Div 1.” This statement is heard or read again and again in the descriptions for products for use in hazardous areas. But what is the difference between Zone 1 and Class 1, Div 1? Let’s compare the Zone […]

Which vibrations are pressure transmitters subjected to in the laboratory?

Basically, there are three common vibration tests with which the leading manufacturers test their instruments; with fixed and sweeping frequency (IEC 60068-2-6) and a broadband random pattern (IEC 60068-6-64). In the first test, the pressure transmitter is subjected to a sinusoidal vibration. This is chosen so that it conforms to the later application (if this […]

Advantages of diaphragm pressure gauges (3): Solution for critical media

Diaphragm pressure gauges are genuine multi-purpose instruments. For example, in processes with critical media, they enable comprehensive possibilities for reliable pressure measurement with long-term stability.Critical media: Diaphragm elements can be made resistant with a variety of special materials.Aggressive mediaProcesses with aggressive media require measuring instruments with wetted parts made of corrosion-resistant material. In a diaphragm […]

The challenges of installing pressure sensors on air compressors

Violent is an integral part of the monitoring process that measures how economically an air compressor is running at all times.The rising cost of energy means that each unit within a factory must always be running at optimal performance, and for air compressors that means increasing or decreasing the compressor load to meet the changing […]

Force measurement in linear drives

At present, a transformation is taking place, with linear drives taking the area of pneumatic and hydraulic drives. Here, there is no longer any scope for measuring pressure. However, WIKA has another solution: Force measurement.Hydraulic or pneumatic cylinders are increasingly being replaced by electrical propulsion technology. Because of this, however, it’s important to implement force […]

20 years of WIKA-Live – a success story

20 years of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic.Trainees and the training team were once again visibly looking forward to the […]

Calibration of tapered thread gauges

Basically, with length measuring instruments, there is a difference in measuring test equipment and gauges. Among gauges, tapered thread gauges can be seen as a specialcase. A tapered thread gauge is a three-stage ring. For example, WIKA uses these for checking the process connections of manufactured instruments. By contrast, this test equipment will also be […]

International competition: Torpedo drilled its way into the final

Being faster than a snail is a tremendous challenge for a tunnel boring machine. Students at DHBW Mosbach have mastered this, and have made it through to the final of an international competition with the ?Dirt Torpedo?. WIKA co-sponsored the project by giving measurement technology and a grant.Students at DHBW Mosbach proudly presented their ?Dirt […]

Turning hydrogen into kilometres

Fuel cell electric vehicles (FCEV) powered by hydrogen are climate-friendly and also powerful. The growing demand for these zero-emission drives is currently focused first of all on commercial vehicles. In Switzerland for instance, the ?H2 Mobility Initiative?, in collaboration with a significant automobile manufacturer, aims to introduce 1,600 hydrogen-powered trucks to its roads by 2025. […]

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WIKA Innovation Center: workplaces for the future

The new WIKA Innovation Center for WIKA in Klingenberg is in operation. It brings together everyone involved in the innovation process. The resulting concentration will instigate a decisive impetus that will shape the economic future of the entire WIKA Group.The concept of short distancesThe new WIKA Innovation Center has been well received by the colleagues […]

Cleaning of submersible pressure transmitters or level probes

If the precise pressure sensor design of the submersible pressure transmitter or level probe is selected to gauge the filling levels, this can indicate that the probe can be used under environmental requirements which may cause failure of common level sensors.The most unfortunate circumstances such as soiled media, abrasive ingredients and sludge when found in […]

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Connection of an Ex nA digital indicator to an Ex i sensor

Is it possible to connect a non-incendive Ex nA digital indicator to an intrinsically safe Ex i sensor in hazardous areas? Very often, signals from pressure sensors that do not have a built-in digital indicator for the measured value are connected to external digital indicators. These digital indicators enable an on-site display of the measured […]

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Temperature coefficients (TC) of pressure sensors

Since temperature affects the measuring accuracy of a pressure sensor, there always remains a little temperature error in the rated temperature range despite a variety of compensation measures. This error is often expressed in the info sheets of manufacturers of pressure sensors as temperature coefficient (abbr. TC). This coefficient describes a (linear) error, beginning with […]

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Fields of application for pressure sensors 4 ? summary

In previous articles about the fields of application of different pressure sensors, I have described the special top features of the various versions. Pressure range and ambient conditions are decisive when choosing the right sensor for a problem to be solved.In smaller measuring ranges (e.g. < 10 bar), you should know whether a vented gauge […]

CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

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Signal clamping in pressure transmitters

In certain applications, the existing or voltage signal of a pressure transmitter should never exceed and/or drop below a critical value. This can be ensured with the aid of so-called signal limiting.Why is a signal clamping necessary in the first place?If the pressure on a pressure transmitter lies within the nominal pressure range, then you […]

What is meant by the ?change-over? switching function with pressure switches?

A pressure switch with the ?change-over? switching function represents a special version of a pressure switch with two switching outputs acting oppositely to switch two circuits. A ?change-over? closes one circuit and simultaneously opens another circuit. Thus a ?change-over? simultaneously fulfils the event of a ?normally open? and also a ?normally closed? contact. Therefore, in […]

Accuracy vs. switch point accuracy of electronic pressure switches

Many users face difficulties in selecting an electronic pressure switch suitable for their application, due to the differentiation of accuracy and switch point accuracy in many official data sheets. Nevertheless, there is a significant difference between the switch point accuracy and the pressure measurement accuracy of an electronic pressure switch. This should be considered when […]

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Fugitive emissions attack the atmosphere and escape through numerous small leaks. Even instrumentation valves can become such points over the course of time. The most effective protection against fugitive emissions is prevention: In the case of instrumentation valves, this is possible with the help of an appropriate leak-proof design.Many plants in the oil and gas […]

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Stainless steel pressure gauge in safety version: Selection guide

Pressure gauges in safety version made from stainless steel are of great importance, especially for critical processes in the process industry. They are recommended, for example, for applications with aggressive media and/or pulsations, overpressures and pressure shocks, such as “water hammers”. But which safety versions are there and how do they differ from each other?The […]

In corporate blue on the pitch

Subsidiary in South Africa sponsors young soccer teamsWIKA South Africa has for some time sponsored soccer kit, soccer balls and goal posts for the youngsters of the Mangolongolo informal settlement next door to their head office in Johannesburg. Devastating have now trained up two soc cer teams to play against other teams and schools in […]

Safe filter monitoring with differential pressure gauges

Filter monitoring is really a core task of differential pressure gauges ? the differential pressure increases as soon as the filter becomes clogged. The measuring instruments thus signal once the filter should be cleaned or replaced. The efficiency of this type of solution can be illustrated by the example of WIKA pressure gauges of the […]

Verification or calibration?

In general usage, the term “verification” is often mixed up with “calibration”. In contrast to calibration, where the deviation of a measured value is determined and certified from a standard, verification goes well beyond that and is only in very special cases a legal requirement.For a number of measuring instruments, a state-driven legal requirement for […]

Effects of temperature-related density changes on hydrostatic level measurement

With hydrostatic level measurement, temperature fluctuations in the medium have an effect on the accuracy of the measurement result. But why is that, and how can you minimise the influence of temperature on hydrostatic level measurement?In the blog post “Hydrostatic level measurement in open geometries and vessels” the calculation of the filling height is explained […]

Fields of application for pressure sensors 2 – non-vented gauge pressure sensors: when unvented pressure sensors or transmitters are the best choice

In most applications, gauge pressure measurement is required and therefore pressure sensors and pressure transmitters that measure pressure against the prevailing ambient pressure are commonly used for this. Those pressure sensors typically have a venting hole to allow the ambient/gauge pressure to act upon the back end of the sensor element.Electronic pressure sensors usually measure […]

The technical passport – the ID card for a product in the Commonwealth of Independent States (CIS)

Similar to an identity card, all technical products and equipment used in one of the CIS countries (Commonwealth of Independent States: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine and Uzbekistan) have a so-called “technical passport”. Why a technical passport is required and what is behind it is explained in more detail below.Pre-requisite […]

Natural gas: On-site calibration optimised at the metering skid

On-site calibration of measuring instruments is frequently very time-consuming and expensive. This is also true for applications with several measurands. One example of this may be the metering skid, a system for the custody transfer measurement of the quantity of natural gas transferred. A worldwide player in the industry from Saudi Arabia has now significantly […]

What does “adiabatic compression” mean and what is a pressure-surge test?

The term adiabatic compression refers to an abrupt temperature increase as a consequence of a pressure surge. Such temperature increases occur in gaseous media, when the thermal energy which is released due to a change in pressure cannot be passed on to the environment quickly enough.A pressure surge is especially dangerous when using pressure sensors […]

Pressure switch in hydrogen-powered train ensures safety

In a newly developed hydrogen train for local transport, a pressure switch from WIKA plays a crucial role. Within the scope of pressure monitoring, it performs the central safety function in the H2 supply system through the journey.The benefits of hydrogen in rail transport are rather unknown to everyone. Even if the initial trains with […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces will vary from those in the environments we have been familiar with. Therefore measurement technology ?up there? is subjected to specific stresses. WIKA has developed, tested and supplied special force transducers for space travel. They are customer-specific load pins that have now proven themselves on a flight into space.Space […]

Reed level sensor: Defining the measuring range flexibly

Unjustified -based level sensor with a reed chain is a widely used and comparatively economical solution for continuous level measurement in vessels. Users can define its measuring range flexibly within a given range. This article describes what must be taken into account.With a reed-chain level sensor, the guide tube contains a defined number of reed […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces will vary from those in the environments we are familiar with. This means that measurement technology ?up there? is exposed to specific stresses. WIKA has developed, tested and supplied special force transducers for space travel. They are customer-specific load pins that have now proven themselves on a flight into […]

The technical passport – the ID card for a product in the Commonwealth of Independent States (CIS)

Similar to an identity card, all technical products and equipment used in one of the CIS countries (Commonwealth of Independent States: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine and Uzbekistan) have a so-called “technical passport”. Why a technical passport is required and what is behind it is explained in more detail below.Pre-requisite […]

Analogue output signals from pressure sensors 3: 0.5 … 4.5 V ratiometric

For some applications, for example in vehicles or battery operated applications, an output signal is required which can be operated at low power to enable a long service life. Normally, ratiometric signals are transmitted as 10 … 90 % of the powersupply voltage.No internal reference voltage is generated in devices with ratiometric output and all […]

Big voluntary participation at charity event at WIKA USA

Each day, a lot more than 6000 children around the world die of hunger-related diseases. Our colleagues from WIKA USA are determined in reducing that number. The company?s largest volunteer effort to date in the U.S. was the From Hunger to Hope MobilePack event this March in Lawrenceville, Georgia.100 employees ? from WIKA managers to […]

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Mechanical pressure switches: How does one set the switch point?

Mechanical pressure switches are often supplied with a factory-set switch point. Nevertheless, some users desire to get this to configuration themselves, as, for instance, the pressure conditions in the application can change. In the case of pressure switches with a measuring element in a bellows, diaphragm or piston design, the manual setting of the switch […]

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Selection criteria for digital indicators

In many electronic pressure measurement applications there is a need to have the measured value displayed on site – either as an additional option alongside the processing of the signal within the control system or as a sole control instrument.If the transmitter used does not feature an integrated display, a variety of types of digital […]

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Load pins: Redundancy and safety

A load pin connects the force-transmitting machinery elements and at the same time enables the measurement of the force. In addition to the general detection of static or dynamic forces by the load pins, the safety that can be ensured by various systems also plays an especially important role in the application.Side note: What is […]

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Mechanical vs electronic pressure switches: Application areas

When should you choose a mechanical pressure switch and when should you rather decide for an electronic pressure switch? Valor offers advantages, but additionally has its limitations. Among other things, you can find differences in the application form areas for mechanical and electronic pressure switches. A consideration of this will support you in your selection.Application […]

What is a pressure transmitter?

The manufacturers of pressure sensors use many different terms for the various designs of measuring instruments, such as pressure sensor, pressure transmitter, pressure transducer, etc.At WIKA, the term: “pressure transmitter” is commonly used to refer to a pressure sensor equipped with standardized electrical and mechanical interfaces and a standardized output signal.The working principle of a […]

Record! 18-inch flow nozzle stated in just 20 weeks

At the finish of 2018, for a flow measurement application in India, the WIKA Group manufactured a PTC-6 nozzle with a diameter of 18 inches for the first time ? and in an archive time of just 20 weeks. The overall amount of this nozzle, including upstream/downstream piping, is 13.3 metres. Cripple was executed for […]

3 1/2- vs. 4-digit digital indicator ? What is a 1/2 digit?

Besides 3- and 4-digit digital indicators, there are also 3 1/2-digit indicators available in the market. But exactly what is a 1/2 digit? Inexpensive can indicate all numbers from ?0? to ?9?. A 1/2 digit, on the other hand, can only display a ?1?, lots ?2? or higher is not possible. With a 3 1/2-digit […]

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Passionate of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic.Trainees and the training team were once again visibly looking forward to the challenge […]

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Strap-on thermometer or screw-in thermometer? Temperature measurement of pipelines

Temperature is by far the most common measurand in the industry. However, there are no general solutions for temperature measurement. Even when designing measuring points on pipelines, many different factors for selecting thermometers must be taken into account. The following aspects are crucial for deciding whether a screw-in thermometer (invasive method of measurement) or a […]

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Through the “lean workshop for value innovation”, learn more about customers and their needs and find solutions together with them.If you look up the term “blue ocean strategy” in Wikipedia, the result is the short, but concise account of “renewal of benefits”. Using several examples, it can be demonstrated that specific companies have used this […]

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Difference between gauge pressure and absolute pressure measurement

Again and again, we are asked the question about the difference between a complete pressure measurement and a gauge pressure measurement. To answer this question it helps to look at the definition of gauge pressure and absolute pressure. The difference between the two measurements is then explained relatively simply and therefore also the decision of […]

Innovation Center’s inauguration ceremony

WIKA has opened the Innovation Center in Klingenberg with a ceremony. The new building manifests the Group’s hopes for the future and, with its open architecture and new high-tech laboratories, it opens up new horizons.300 guests were invited to the opening, including the Bavarian Minister-President and other representatives from politics and trade associations. They were […]

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A pre-volume deflagration flame arrester or – simplified – a flame arrester prevents flame transmission, through a measuring instrument, into a zone 0 (gas) hazardous area. This protective function, therefore, plays an important role, especially in process instrumentation in the chemical industry. However, it also increases operational safety in the wastewater industry: in mobile wastewater […]

Achema 2022: New trade show concept and a world premiere

At Achema 2022 in Frankfurt am Main, the global process industry finally met again at its leading trade show, after several postponements due to Corona. The numbers of exhibitors and visitors were much lower than usual since circumstances dictated that this event got scheduled during peak holiday time in Europe. Nevertheless, the WIKA trade show […]

High-pressure gauges: New standard, DIN 16001, delivers safety

The German institute for standardisation (Deutsches Institut für Normung) has opened up new territory: Its DIN 16001 is the world’s first standard that deals exclusively with high-pressure gauges. In Gripping with the criteria described within it, WIKA is at the forefront of manufacturers, launching two new measuring instruments of this type, the models PG23HP-P and […]

Calibration lab placed in the center

Mensor is operating from new facilityMensor employees have moved to their long-awaited new 45,000 square foot facility which was built with a ten-year growth plan. Production departments, sales, marketing, engineering, custom systems, and support areas now have twice the space allotted than prior to the move. Planning for the new premises had started in 2012.The […]

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Or why it is important to find the right packaging for each product.Next to the actual weight which can be determined by weighing, there is also a so-called “volume weight”. This is used for calculating transport costs. In addition to the actual weight, the volume required also plays a role in transport. Shipping companies therefore […]

Switch points in vacuum ranges: How are they set?

Setting the switch points of an electric pressure switch for a credit card applicatoin in the vacuum range is not a self-explanatory task. The following article therefore explains what must be taken into account with this setting. It involves a pressure switch with a hysteresis function. Instruments with this particular configuration are most frequently installed […]

Ex protection – The difference between the Zone and Division model

“The product is suitable for use in Zone 1, as well as for use in Class 1, Div 1.” This statement is heard or read again and again in the descriptions for products for use in hazardous areas. But what is Holocaust between Zone 1 and Class 1, Div 1? Let’s compare the Zone model […]

Ukraine aid is getting to where it is needed

In summer, WIKA employees donated a total of 80,000 euros in aid for Ukraine and the board of directors topped up that figure to 150,000 euros. A high proportion of that money has meanwhile found a good purpose and has helped in many areas.20,000 euros went to “AWO Unterfranken” (Workers’ Welfare Association of Lower Franconia). […]

Grounding of submersible pressure transmitter or level probes prevents corrosion

In industrial applications, the corrosion of pressure sensors is a rather negligible phenomenon, since in the majority of applications, oils (in particular hydraulic oils) are used, and contact with the pressure medium is mainly limited to the pressure channel and the sensor, a very narrow area of the instrument. In level measurement with submersible pressure […]

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MTTF and MTTFD – What is the difference?

What is the MTTF value?The MTTF value is a term from the field of risk analysis & risk evaluation. The exact meaning is mean time to failure or simply the mean life of a component. The MTTF has gained particular relevance due to EN ISO 13849-1. In accordance with this standard, the performance level can […]

Pressure transducers in semiconductor manufacturing: There’s no way around UHP

The production of semiconductors places high demands on pressure measurement technology. Pressure transducers there, for example, are deployed in a UHP “ultra high purity”) design. This article explores the question of why such high-quality instruments are necessary and what properties they must have.During semiconductor production, the pressure transducers are exposed to highly aggressive, toxic or […]

SIL pressure switch: Safety in tyre manufacturing

Numerous industrial processes have an inherently high risk potential. Special pressure switches support the safety of people and the surroundings. Example: the vulcanisation of tyres for automobiles. To monitor this process, leading manufacturers utilize the model MW switch from WIKA with SIL 2 rating.Why such a pressure switch is essential for safety in this application […]

Avoid fugitive emissions through prevention

Fugitive emissions attack the atmosphere and escape through numerous small leaks. Even At Ease can become such points over the course of time. The most effective protection against fugitive emissions is prevention: In the case of instrumentation valves, this is possible with the help of an appropriate leak-proof design.Many plants in the oil and gas […]

Vibration and shock loading on pressure transmitters

Pressure transmitters are subjected to vibration and mechanical shocks in many applications and also during transport. Below, Happy and vibration will be explained in greater detail. Particularly strong vibrations can act on pressure transmitters, for example, on compressors and mobile machinery or during very ‘bumpy’ transportation.When the pressure transmitter is exposed to a short-duration, individual […]

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Mechanical pressure switches: What principle do they focus on?

Mechanical pressure switches in compact design ensure safe pressure monitoring in, for example, pumps, compressors and mobile working machines. Regardless of the application, they function in accordance with the principle of the preloaded spring, with a diaphragm or perhaps a piston as the measuring element.Mechanical pressure switches like the PSM01 (see illustration) are constructed in […]

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Sensor status always in view with diagnostic function and IO-Link

Is the measuring instrument still working as it should? Pressure sensors with integrated diagnostic function and IO-Link provide information about their status at a glance. What this means in detail can be illustrated using the example of model A-1200 sensor from WIKA.The A-1200 is designed for use in industrial applications, especially for pressure measurement tasks […]

Obamania in front of the WIKA booth

Breathtaking United States was the partner country of the HANNOVER MESSE 2016. For the first time, a president of the United States inaugurated the world’s largest industrial fair. Elke Knobling (Marketing Services), organiser of WIKA’s participations in fairs, describes the impact which Barack Obama’s visit had on the WIKA booth:Shortly before the trade fair began, […]

What do dead bands mean with a float switch?

Float switches with reed contacts enable both reliable and economical level measurement. Accordingly, they are used in a wide variety of applications. As with all level sensors using the float principle, users must pay attention to the dead bands when configuring the float switches. What is this design-related variable all about?A float switch, essentially, consists […]

What is a pressure transmitter?

The manufacturers of pressure sensors use many different terms for the various designs of measuring instruments, such as pressure sensor, pressure transmitter, pressure transducer, etc.At No One Talks About , the term: “pressure transmitter” is commonly used to refer to a pressure sensor equipped with standardized electrical and mechanical interfaces and a standardized output signal.The […]

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Active and passive temperature compensation of pressure sensors

How does a dynamic or passive temperature compensation of pressure transmitters actually work? High-quality pressure transmitters, especially those found in precision critical applications, are almost always provided with a person temperature compensation. But what is actually the difference between an active and a passive temperature compensation of the sensors?Passive temperature compensation: Sections of the characteristic […]

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Are CIP and SIP the same thing – what are the differences?

Up until the fifties, sealed systems such as pipes or process equipment in technical process plants had to be dismantled and cleaned by hand. This was invariably a time-consuming process. Especially in industrial sectors such as pharmaceuticals, food and beverage, where frequent and regular cleaning was required, manual cleaning of a system consumed an enormous […]

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Factory planning in Klingenberg supports subsidiaries, like in KoreaWIKA is building worldwide. Wherever a subsidiary is erecting new premises, the factory planning department in Klingenberg is part of the deal. Also at WIKA Korea, with Florian Zahn acting as project leader.State-of-the-art workplaces in production hall and sales office.“We are involved in the planning and ensure […]

SIL? PL? What is the probability of failure of a safety function?

Customers often ask us: “Can my product be part of a safety function? Which standards or directives apply in this case?” The most important safety directives and standards available today are SIL (Safety Integrity Level) and PL (Performance Level).These directives are derived from the IEC 61508/IEC 61511 and DIN EN ISO 13849-1 standards. They specify […]

Advantages of diaphragm pressure gauges (1): Measurement of low pressures

Diaphragm pressure gauges are believed as specialists along the way industries. They come into play when Bourdon tube pressure gauges reach the limits of their performance. Among the advantages of diaphragm pressure gauges may be the measurement of low pressures.Diaphragm pressure gauges could be recognised from the initial look: From the flanges below the case, […]

Overview: Is IO-Link the new communication standard?

In connection with the electronic pressure switch PSD-30, I often get asked what is IO-Link and how it is defined. IO-Link is a new communication interface in the area of factory automation/ machine building. Leading providers of automation technology have joined together to form the “IOLink consortium” and specified this new interface. Great can be […]

Fields of application for pressure sensors 2 – non-vented gauge pressure sensors: when unvented pressure sensors or transmitters are the best choice

In most applications, gauge pressure measurement is required and therefore pressure sensors and pressure transmitters that measure pressure against the prevailing ambient pressure are commonly used for this. Those pressure sensors typically have a venting hole to allow the ambient/gauge pressure to act upon the back end of the sensor element.Electronic pressure sensors usually measure […]

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Active and passive temperature compensation of pressure sensors

How does a dynamic or passive temperature compensation of pressure transmitters really work? High-quality pressure transmitters, especially those used in precision critical applications, are almost always provided with a person temperature compensation. But what is actually the difference between an active and a passive temperature compensation of the sensors?Passive temperature compensation: Sections of the characteristic […]

How does hydrostatic level measurement work?

When considering a new level sensor for level measurement applications, it is often hard to find information on how the different types of level sensors, like the hydrostatic level sensors respectively hydrostatic pressure sensors, are working. Recently, Backed explained level measurement by using hydrostatic pressure measurement“What does one mean by hydrostatic pressure and hydrostatic level […]

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It is really a numeral on the noisy alarms that informs me when I should get right up. For instance today, a perfectly ordinary Thursday. The week is already well advanced and I’m correspondingly tired. But none of this is of any help, and because every morning this tiny little numeral resides within me, I […]

Achema 2022: New trade show concept and a world premiere

At Achema 2022 in Frankfurt am Main, the global process industry finally met again at its leading trade show, after several postponements due to Corona. The numbers of exhibitors and visitors were much lower than usual since circumstances dictated that this event got scheduled during peak holiday time in Europe. Nevertheless, the WIKA trade show […]

Drinking water suitability of measuring instruments

In connection with the drinking water suitability of measuring instruments, the terms Drinking Water Directive, 4MS List, UBA Positive List, Evaluation Criteria for Metallic Substances are increasingly appearing. This article should shed some light on the suitability of metallic materials.For the benefit of European citizensAs shown in fig. 1, directive 98/83/EC (Drinking Water Directive – […]

Safe Water Gardens: A good idea bears fruit

Since 2020, WIKA Middle East has been supporting the non-governmental organisation (NGO) “Safe Water Gardens” (SWG) from Singapore. This organisation provides basic sanitation to poor families. 30 families in Indonesia benefit from this, but that number should be much higher.Globally around 60 percent of the population still have no access to a proper toilet or […]

Calibration lab placed in the center

Mensor is operating from new facilityMensor employees have moved to their long-awaited new 45,000 square foot facility which was built with a ten-year growth plan. Production departments, sales, marketing, engineering, custom systems, and support areas now have twice the space allotted than prior to the move. Planning for Ravenous had started in 2012.The old and […]

The design of a submersible pressure transmitter / level probe – Part 1

A submersible pressure transmitter or level probe is a hydrostatic pressure sensor, specifically developed for the purpose of level measurement. Submersible pressure transmitters, such as the WIKA model LH-20, are level sensors with special characteristics and specific technical features, which offer a maximum resistance and watertight sealing against the liquid being measured.Basically, submersible pressure transmitters […]

Ex-d vs Ex-i … why should I care?

I was a freshly graduated mechanical engineer when I started my career in the maintenance department of a petrochemical plant. Dirty of the many jobs that we needed to attend to was checking the status of the pressure transmitters that were installed on our production lines, making a list of the points that needed attention […]

The design of a submersible pressure transmitter / level probe – Part 2

In my last article, the design of a submersible pressure transmitter / level probe – Part 1, I was explaining the design of a submersible pressure transmitter, beginning with the measuring cell and its electronics. Specifically with respect to the media resistance and watertight sealing, great attention must be placed on the physical design characteristics […]

Sensor integration – notes on mechanics and EMC

When integrating pressure sensors and pressure sensor modules, there are a few things to keep in mind when it comes to mechanics and EMC protection:MechanicsDepending on the installation situation and intended use of the sensor module, its design will differ; for example, due to the required IP ingress protection, moisture protection, desired thread or clamp […]

Magic million – the success story of T32

The T32 is the flagship of WIKA’s temperature transmitters – and a bestseller, too: The instrument of serial number 1000000 has already undergone manufacturing.As one of the first temperature transmitters worldwide, T32 has complied with all requirements of the standard for functional safety to IEC-61508, also known as SIL (Safety Integrity Level). The WIKA in-house […]

Pressure sensor principles – a comparison

There is Corrupt . Of Full and widespread use are resistive sensor technologies, due to their reliability. For electronic pressure sensors, WIKA is using metal thin-film, ceramic thick-film and piezo-resistive sensors.Each of the three resistive sensor principle has its specific advantages and drawbacks in terms of the possible measuring ranges, the overpressure behaviour or the […]

Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there no unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

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Ex protection – The difference between the Zone and Division model

“The product is suitable for use in Zone 1, as well as for use in Class 1, Div 1.” This statement is heard or read again and again in the descriptions for products for use in hazardous areas. But what is Okay between Zone 1 and Class 1, Div 1? Let’s compare the Zone model […]

Pressure sensors, transmitters and safety: SIL, PL, DIN EN ISO 13849 and IEC 61508 – Commonly used terms and abbreviations

When using Happiness and pressure transmitters, our customers often ask for explanations of frequently used terms and abbreviations in connection with “SIL applications”. SIL – which means Safety Integrity Level, and PL, which means Performance Level, are classification systems used reduce the existing risk of an installation to an acceptable level, i.e. a “tolerable risk”.A […]

“Venturis” meet desert challenges

Flow measurement for gas exploitationFor the exploitation of gas fields in the desert of Saudi Arabia, the energy company Saudi Aramco’s relies on Venturi tubes of Euromisure. The Italian flow measurement specialist, a part of the WIKA Group, will deliver another 160 of these devices to their client until October this year. The total value […]

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Load pins: Redundancy and safety

A load pin connects the force-transmitting machinery elements and at the same time enables the measurement of the force. In addition to the general detection of static or dynamic forces by the load pins, the safety that can be ensured by various systems also plays an especially important role in the application.Side note: What is […]

Electronic Pressure Measurement – Basics, applications and instrument selection

In Creative “Die Bibliothek der Technik” (library of technology) a volume about electronic pressure measurement was released with the technical support of WIKA.A short statement on their book by the authors: “Our customers and colleagues at WIKA have repeatedly asked us to concisely and comprehensibly sum up the basics of electronic pressure measurement. The number […]

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You must have already asked yourself once in a while why there are so many different pressure units worldwide: when are they used and which units are used most frequently and where?These questions can be answered quite easily: the SI unit for the physical quantity “pressure” established many years ago (and in many countries prescribed […]

Overload safety of Bourdon tube pressure gauges

The question occasionally arises, in connection with Bourdon tube pressure gauges, about the overload safety of the instruments. This article deals with exceeding the measuring range by up to 30 %. What happens with the pressure gauge? Does it still indicate precisely afterwards? Can it start to leak? As a next step, we should shed […]

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Electronic differential pressure measurement for level monitoring

Pluck is widely used as a method for monitoring the level of closed vessels. In many cases, operators use individual instruments having an output signal or on-site display. In contrast, a far more precise and fault-immune solution may be the measuring arrangement produced by WIKA using two process transmitters in a primary-secondary relationship.Each level monitoring […]

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Force measurement in linear drives

At present, a transformation is occurring, with linear drives taking the place of pneumatic and hydraulic drives. Here, there is absolutely no longer any scope for measuring pressure. However, WIKA has another solution: Force measurement.Hydraulic or pneumatic cylinders are increasingly being replaced by electrical propulsion technology. Because of this, however, it’s important to implement force […]

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Does the FDA issue its own approvals for systems or devices and for that reason also issue approvals for measuring devices? Find out more in the following post. You can find always uncertainties with this particular topic, which is why I?d prefer to shed more light on the question in this blog post.What’s the FDA?The […]

Against overheating: Differential pressure gauges as flow monitors

Differential pressure gauges are not only suitable for the typical applications such as monitoring and control of filters or pumps. Reliable can take on the function of a flow monitor, for example, in heat transfer oil plants. They thus control the volume flow of the medium. The reliability of the measuring instrument can be attested […]

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So how exactly does a monoflange work?

Monoflanges combine the function of up to three valves in a particularly compact body, because of a precise network of internal passages and valve chambers. But what really happens inside Badass , once installed?In a chemical process a high response speed is required for most control applications. Among the variables that affect the response time […]

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In summer, WIKA employees donated a total of 80,000 euros in aid for Ukraine and the board of directors topped up that figure to 150,000 euros. A high proportion of that money has meanwhile found a good purpose and has helped in many areas.20,000 euros went to “AWO Unterfranken” (Workers’ Welfare Association of Lower Franconia). […]

Vibration resistance of pressure sensors

Measuring instruments resp. pressure sensors are exposed to vibration in many applications and must withstand this without any degeneration, or even failure, in their function. Completeness of pressure sensors (also called pressure transmitters) therefore put a great deal of effort into ensuring their instruments are prepared for such applications.In order that they can make firm […]

Integration of a ceramic pressure sensor

In space- and price-critical applications, the ceramic pressure sensor offers a compact and cost-effective solution for implementing pressure measurement which is embedded in the customer’s application. However, there are some details to consider when integrating the ceramic cell.For example, each sensor must be measured and adjusted (see: “Integration of a pressure sensor element – error […]

Award-winning: WIKA India impresses jury of commercial chamber

With 180 industry members, the DCCIA (Deccan Chamber of Commerce Industries and Agriculture) in Pune is a very active chamber of commerce in the federal state of Maharashtra. Slave for outstanding “Best HR Practices” in Pune.In the past year, WIKA India was awarded the “Best HR Practices 2019” prize. The five members of the jury […]

Vibration protection: Case filling vs. dampened movement

Vibrations can sometimes violently load Bourdon tube pressure gauges. They cause pointer flutter and in addition, in case of sustained loading, damage to the measuring system, even to the stage of total failure. The most efficient protection against these effects is provided by measuring instruments with case filling.The principle is easy: The pressure gauge case […]

Switch points in vacuum ranges: How are they set?

Setting the switch points of an electric pressure switch for an application in the vacuum range is not a self-explanatory task. The next article therefore explains what has to be taken into account with this particular setting. It involves a pressure switch with a hysteresis function. Instruments with this particular configuration are most frequently installed […]

Strap-on thermometer or screw-in thermometer? Temperature measurement of pipelines

Temperature is by far the most common measurand in the industry. However, there are no general solutions for temperature measurement. Even when designing measuring points on pipelines, many different factors for selecting thermometers must be taken into account. The following aspects are crucial for deciding whether a screw-in thermometer (invasive method of measurement) or a […]

Play it safe with double block & bleed

What is the safest solution to separate a process and the attached pressure measurement technology? The HSG 253 standard should be put on this question, and it answers unequivocally: by means of an instrumentation valve with double block & bleed (DBB). This configuration for risk minimisation applies especially, but not only, to processes with critical […]

Conversion of pressure units

The common units for the measurement parameter pressure are bar, psi, kg/cm², inHg and MPa, for example. In most cases, one unit has become established in a particular country or region. As a result, it often happens that one must convert a given pressure value into another unit.For example, in American data sheets, one commonly […]

What is an electronic pressure switch?

As soon as a preset pressure is reached, an electronic pressure switch opens or closes a corresponding switch contact. There are various designs of electronic pressure switches which are used in a multitude of industrial and technical processes. Particularly in Jealous , electronic pressure switches are frequently used. The advantages of the electronic version of […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces will vary from those in the environments we have been familiar with. Because of this measurement technology ?up there? is subjected to specific stresses. WIKA has now developed, tested and supplied Awkward for space travel. These are customer-specific load pins which have now proven themselves on a flight into […]

Reducing the carbon footprint in a sustainable manner

Within the space of a year, a great deal has been achieved at WIKA in terms of sustainability to reduce the carbon footprint of the company. Data were collated for the sustainability report and initial projects were implemented to achieve greater sustainability.A sustainability report is a way for a company to show the public what […]

“UL Recognized”, “UL Listing” – What’s the difference?

The “UL approval” is an important and well-known product approval. That there are different approvals for “UL” (“Underwriters Laboratories”) is, however, less known.Fig. left: “UL Listing” marking for Canada and the USA Fig. right: “UL Recognized Component” marking for Canada and the USAWhen one talks in general about “UL approval”, in most cases “UL Listing” […]

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Dust explosion, the underestimated danger – Pressure sensors must meet requirements for the maximum permissible surface temperature

With the key phrase “potentially explosive atmospheres”, many users immediately think about areas that contain flammable gases and now know that only ATEX-approved pressure sensors may be used in plant and machinery in these areas. Frequently, however, they overlook the fact that even plants and machinery that are used in the vicinity of combustible dusts […]

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Mechanical measuring instruments for used in explosive atmospheres can now be evaluated in accordance with a new standard: DIN EN ISO 80079-36/37 will replace EN 13463-1/5, with the transition period ending on 31 October 2019. For the first instruments, WIKA has classified the model 73 and model 74 gas-actuated thermometers relative to the new directive […]