SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the next generation of pumps. The business chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main commerce fair for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management within the field of intelligent and innovative solutions.
The identical applies to the opposite trade truthful displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one certainly one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently creating its digital services and products with ambition and passion. The pump manufacturer combines its digital options with the normal pump business to provide its customers extra time for the necessities, cut back prices and simplify processes.
At the world truthful for environmental applied sciences at the finish of May, international commerce visitors will experience the premiere of a fully automated answer with integrated Industry four.zero features. The current premium mannequin range SCT AutoAdjust presents revolutionary improvements within the space of progressive cavity pumps. Wrenches etc. at the second are a thing of the past in relation to maintenance. One click on from a distant location and the stator is again in prime shape. The range, which was developed on the idea of customer requirements, makes upkeep work a lot easier and therefore helps to save lots of time and prices. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and upkeep instances are reduced to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance could be simply carried out by one individual. Suction or stress strains now not have to be removed. With an built-in retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the circulate fee is decreased because of wear and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the management room via analogue sign traces or digitally via numerous fieldbus techniques. Quick access on site at the pump may be achieved by way of a management panel or by way of Bluetooth using an app for Android and Apple tablets which may be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time information from the monitoring service provide feedback on put on and tear or indicate that spare parts are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and upkeep directions based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish เกจวัดแรงดัน4นิ้วราคา , SEEPEX’s Advanced Analytics program also makes use of historic information to enable predictive upkeep forecasting and identification of abnormal situations. By combining different sensor knowledge, rules may be created to set off alarms. For example, a reduced move price at increased pump speed compared to the pump’s individual calibration curve would point out pump wear. This signifies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also allows SEEPEX to make more correct life cycle predictions for each pump kind based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system solution that combines some great benefits of two pump technologies to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes in the form of a package deal unit, which incorporates the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air components. This pump may additionally be related to the Connected Services of SEEPEX as an growth.
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