The UN has declared 2022 the “International Year of Glass”. This puts even more focus on manufacturing circumstances within the energy-intensive glass trade, and efficient applied sciences along the whole value chain are particularly in demand. Vacuum know-how additionally has a major influence on sustainability in glass production – as a result of stable vacuum is needed in lots of processes. Atlas Copco specializes in offering energy-efficient, intelligent, and sustainable vacuum options to producers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a variety of extremely efficient, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling corporations
Noelle + von Campe produces particular person glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the final touch utilizing vacuum expertise. The last contact consists of including a customer’s brand or name. When shaping the glass, better embossing of the logo or any lettering is achieved if the trapped air between the glass mould and the precise glass has been eliminated as best as potential. With an output of 650 million jars per 12 months, the proper vacuum system is a vital factor for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its software experience and experience in supplying vacuum pumps to the glass business, knows the exact necessities of the market. They have a long history in partnering with glass producers. Their solutions and installations are made to measure for every individual buyer. This was one of the causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) know-how
The use of vacuum know-how alone saves a lot of power: the same manufacturing end result is also achieved with compressed air but would devour more vitality. With its revolutionary motor idea for glass production, the Atlas Copco GHS VSD+ series is one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity control, the screw pumps could be adapted exactly and shortly to the respective vacuum requirement. Variable speed and the set level control offers optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in power prices.
Increased stability within the vacuum supply
The reduced energy consumption isn’t the only advantage of the GHS VSD+ vacuum answer. The whole vacuum supply at Noelle + von Campe is now extra stable than earlier than. „When we change tools or adapt our processes, for instance, the new central vacuum system continues to reliably supply our whole production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, as a result of the dependable, uninterrupted vacuum supply in flip has a direct effect on the standard of our finish products. And in terms of the quality of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further price reductions are generated by the ES central control: „The intelligent system coordinates the use of the vacuum pumps with each other – this protects much more costs, also for maintenance and electricity. เกจวัดแรงดันลม10bar : the shoppers also achieve significantly quicker amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The smart management system balances and optimizes the efficiency of all machines, lowering the overall vitality consumption. Compared to competitor products, the intervals between upkeep are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the truth that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the products but in addition to the manufacturing course of. This is where Atlas Copco’s extensive experience in working with glass manufacturers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, because it had been, a one-stop store for glass manufacturers – from the pump to the connection systems. And so, on steadiness, Noelle + von Campe gets more for less: more vacuum, extra control and more stability for less vitality consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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