KleenOil India, a producer of business oil filtration systems, has helped to significantly enhance the product quality of chilly rolling sheets for its metal business shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection efficiency was inadequate and important issues were occurring with the quality of its completed merchandise.
An ECL is used inside the steel trade to help clear and strip the floor of the metal sheet of rolling mud by using an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleansing chilly rolled metal than standard cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness could be significantly lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline answer was still closely saturated with dust particles and was suffering from an unstable PH level that combined were resulting in significant rusting during the process leading to scratching of the final product.
Filtramag+ provides nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination downside. The efficiency of the filtration depends on the magnetic material type, size of the magnet, magnetic strength and likewise the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is necessary not only to make use of the right product for the method in question, however the larger degree of answer protection supplies further benefits, including prolonging the lifespan of the pump as well as a discount in related prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this software inside the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the nice dust particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering enough protection to the fluid on this utility, and it highlights the significance of selecting the correct method of magnetic safety. Due to the fine particles circulating throughout the alkaline solution, vital rusting was being created in the course of the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would considerably enhance the problems that the business was dealing with. By installing the Filtramag+, our shopper was immediately supplied greater ranges of safety towards the damage that had been being caused by the contaminated answer. เกจวัดแรงดันไนโตรเจน work regularly with Eclipse Magnetics high-performance merchandise and at all times see significant, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials which have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross by way of the filter.
As a results of the installation, the company is now not suffering from broken completed components, has decreased its scrappage and waste, as properly as prolonging the life of the pump.
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