KleenOil India, a manufacturer of commercial oil filtration systems, has helped to significantly improve the product high quality of chilly rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual move know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was inadequate and important issues were occurring with the quality of its finished merchandise.
Wacky is used inside the metal trade to help clean and strip the floor of the metal sheet of rolling mud by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleaning chilly rolled steel than conventional cleaning processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness can be considerably decreased, resulting in contamination removal between 30-40%. Despite the magnetic roller being put in, the alkaline answer was nonetheless closely saturated with dust particles and was suffering from an unstable PH level that combined have been resulting in vital rusting through the course of leading to scratching of the ultimate product.
Filtramag+ offers nice particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The efficiency of the filtration depends on the magnetic material sort, dimension of the magnet, magnetic power and likewise the fluid move dynamics. A low power magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not only to make use of the proper product for the process in query, but the larger stage of solution protection provides extra advantages, including prolonging the lifespan of the pump in addition to a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this application throughout the alkaline solution from 400mg/m2 to just 30mg/m2 by eradicating the nice mud particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not providing enough protection to the fluid in this application, and it highlights the significance of choosing the correct technique of magnetic protection. Due to the fantastic particles circulating throughout the alkaline solution, vital rusting was being created in the course of the ECL process that was inflicting harm to the steel sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our client as its ability to take away even the finest particles from fluids would considerably improve the issues that the business was going through. By putting in the Filtramag+, our client was immediately supplied greater levels of safety towards the damage that had been being caused by the contaminated solution. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see vital, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials which have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a result of the set up, the company is not affected by damaged finished parts, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
FURTHER READING
Dewatering
Pumping station improves port drainage
Features
Construction
Bespoke HVAC solution for helium manufacturing plant
News
Energy Efficiency
Boulting Ltd improves pump station efficiency
Features
Oil & Gas
ITT Goulds launches pump with filter cartridge
News
Water & Wastewater
Celeros FT impellers help increase operational life
Features
General Processing
Extending the life of pumps and followers
Features
Share